# Thermal Runaway only when printing

**URL:** <https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868>\
**Category:** General Discussion\
**Created:** [May 12, 2022, 8:17am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868 "2022-05-12T08:17:50Z")\
**Posts on this page:** 12\
**Page:** 1

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**Author:** ![JappyJan](https://avatars.discourse-cdn.com/v4/letter/j/cc9497/32.png) [@JappyJan](https://klipper.discourse.group/u/JappyJan)\
**Post date:** [May 12, 2022, 8:17am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/1 "2022-05-12T08:17:50Z")

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I use Klipper on my Ender 3 Pro.  
This setup worked for months without problems.

Suddenly whenever i print something after reaching about 2mm Z-Height (no matter what i print),  
Klipper shuts down with a thermal runaway error.

When i heat the nozzle without printing i can keep the temperature for hours (when making sure its not reset to 0 after the timeout)  
without getting any errors, also it hold the temperature just fine.

I already did a PID Tune but that did not help.

What can i do to figure out what the problem is, i dont want to randomly buy a new heater/thermistor without knowing that those are actuably broken…

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**Author:** ![EddyMI3D](https://yyz2.discourse-cdn.com/free1/user_avatar/klipper.discourse.group/eddymi3d/32/1981_2.png) [@EddyMI3D](https://klipper.discourse.group/u/EddyMI3D)\
**Post date:** [May 12, 2022, 10:00am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/2 "2022-05-12T10:00:42Z")

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Hello @JappyJan !

Have you checked if the cables to the hotend are in proper shape, no lose connection, no broken cable.

Also, you may share the klippy log.

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**Author:** ![JappyJan](https://avatars.discourse-cdn.com/v4/letter/j/cc9497/32.png) [@JappyJan](https://klipper.discourse.group/u/JappyJan)\
**Post date:** [May 12, 2022, 10:29am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/3 "2022-05-12T10:29:13Z")

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Hey just checked again, and yes all cables seem to be good, no loose contacts etc.

And here is my klippy.log

[klippy.log](https://klipper.discourse.group/uploads/short-url/xRx93O2vcHvC5MadiqnuGj5iBZf.log) (16.6 KB)

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**Author:** ![EddyMI3D](https://yyz2.discourse-cdn.com/free1/user_avatar/klipper.discourse.group/eddymi3d/32/1981_2.png) [@EddyMI3D](https://klipper.discourse.group/u/EddyMI3D)\
**Post date:** [May 12, 2022, 11:15am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/4 "2022-05-12T11:15:55Z")

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On what system is your Klipper running?

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**Author:** ![JappyJan](https://avatars.discourse-cdn.com/v4/letter/j/cc9497/32.png) [@JappyJan](https://klipper.discourse.group/u/JappyJan)\
**Post date:** [May 12, 2022, 11:37am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/5 "2022-05-12T11:37:04Z")

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its a raspberry pi4 running raspbian (32 bit)  
klipper was installed through KIAUH.sh

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**Author:** ![EddyMI3D](https://yyz2.discourse-cdn.com/free1/user_avatar/klipper.discourse.group/eddymi3d/32/1981_2.png) [@EddyMI3D](https://klipper.discourse.group/u/EddyMI3D)\
**Post date:** [May 12, 2022, 11:54am UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/6 "2022-05-12T11:54:30Z")

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Does this support runtime logs like octoprint.log?

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**Author:** ![JappyJan](https://avatars.discourse-cdn.com/v4/letter/j/cc9497/32.png) [@JappyJan](https://klipper.discourse.group/u/JappyJan)\
**Post date:** [May 13, 2022, 8:18pm UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/7 "2022-05-13T20:18:45Z")

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i dont know what you mean by that 😕

i am not running octoprint, and i did not start with an octopi installation but with a clean raspbian installation.

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**Author:** ![jakep\_82](https://avatars.discourse-cdn.com/v4/letter/j/ea666f/32.png) [@jakep\_82](https://klipper.discourse.group/u/jakep_82)\
**Post date:** [May 13, 2022, 8:43pm UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/8 "2022-05-13T20:43:28Z")

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The log you posted doesn’t contain an error. We need a log with the error to diagnose. In my experience these errors are always hardware like a loose pin or partially broken wire, or the hotend or bed can’t maintain temperature when the cooling fan turns on. A log with the error would make it possible to determine the likely cause.

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**Author:** ![Rageq3a](https://avatars.discourse-cdn.com/v4/letter/r/9fc29f/32.png) [@Rageq3a](https://klipper.discourse.group/u/Rageq3a)\
**Post date:** [May 13, 2022, 8:52pm UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/9 "2022-05-13T20:52:28Z")

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Like Jake said, I’ve had the same error if the thermistor wire comes loose.

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<div class="post-metadata">

**Author:** ![JappyJan](https://avatars.discourse-cdn.com/v4/letter/j/cc9497/32.png) [@JappyJan](https://klipper.discourse.group/u/JappyJan)\
**Post date:** [May 17, 2022, 1:15pm UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/10 "2022-05-17T13:15:32Z")

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Sorry for the late reply, been busy a lot…

Here is a link that would most definitely contain logs from a failed print  
[klippy.log](https://klipper.discourse.group/uploads/short-url/eLblcR4R5PRZbkemlyhigyCgyng.log) (5.8 MB)

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<div class="post-metadata">

**Author:** ![Sineos](https://yyz2.discourse-cdn.com/free1/user_avatar/klipper.discourse.group/sineos/32/18_2.png) [@Sineos](https://klipper.discourse.group/u/Sineos)\
**Post date:** [May 17, 2022, 3:08pm UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/11 "2022-05-17T15:08:47Z")

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Looking at your log it seems:

- You are requesting a bed temperature of 45°C
- Then you increase bed temperature to 110°C
- Your bed heater struggles with reaching the target but does not manage to do so until Klipper errors out

Following questions:

- You wrote that you get the error at Z=2mm: Do you start printing before the bed has reached its temperature?
- Are you sure that a Ender 3 Pro bed even is able to reach and sustain 110°C (which is quite high for the standard Chinese beds)

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<div class="post-metadata">

**Author:** ![EddyMI3D](https://yyz2.discourse-cdn.com/free1/user_avatar/klipper.discourse.group/eddymi3d/32/1981_2.png) [@EddyMI3D](https://klipper.discourse.group/u/EddyMI3D)\
**Post date:** [April 24, 2024, 1:41pm UTC](https://klipper.discourse.group/t/thermal-runaway-only-when-printing/2868/12 "2024-04-24T13:41:21Z")

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