A SIMPLE SOLUTION TO THE “ Move exceeds maximum extrusion” ERROR

Basic Information: A SIMPLE SOLUTION

Printer Model: ANY
MCU / Printerboard: ANY
Host / SBC
klippy.log

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Describe your solution:

I used CHATGPT to make me a chart utilitilzing an example that @SINEOS which was

Klipper Safety mechanism
max_extrude_cross_section [mm²] = 4.0 x Nozzle_Diameter^2 = 4.0 x 0.4^2 = 0.640 mm²

Extruded_Volume [mm³] = Extruded_Length [mm] x (Filament_Diameter [mm] / 2)^2 x Pi = 15 mm x (1.75 mm / 2)^2 x 3.14 = 36.1 mm³

Actual_Extruded_Cross_Section [mm²] = Extruded_Volume [mm³) / Movement_Length [mm] = 36.1 mm³ / 30 mm = 1.2 mm²

And told CHATGPT that this was a 3 step formula and that I need to stay within this safety range
Maximum Extrusion = 4.0 x Nozzle_Diameter^2 = 4.0 x 0.4^2 = 0.640 mm².

These were the results:
Here’s a quick reference chart that shows:
• Extruded Length (mm)
• Required Movement Length (mm)
…to keep the Actual Extruded Cross Section ≤ 0.640 mm²

We’re using:

Extruded Length (mm) Required Movement Length (mm) Actual Cross Section (mm²)
1.0 3.76 0.640
2.0 7.51 0.640
5.0 18.78 0.640
7.5 28.17 0.640
10.0 37.56 0.640
12.5 46.95 0.640
15.0 56.33 0.640
17.5 65.72 0.640
20.0 75.11 0.640

I’m sorry if things look a bit squished together as I’m writing this from my iPhone. Hope this helps out a lot of people out there cause I went thru hell trying to figure out a simple solution. Cheers